Orbital System Mumbai Private Limited
Satpur, Nashik, Maharashtra
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Riveting Machine

Pioneers in the industry, we offer orbital riveting machine, pneumatic riveting machine, process monitoring riveting machine, spin riveting machine, cnc riveting machine and radial riveting machine from India.
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Orbital Riveting Machine
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Approx.
Rs 1.25 Lakh
Per Unit

Orbital Riveting Machine

We are the Market Leaders in Riveting Machines & sell more than 400 machines per year world wide. We manufacture every type of riveting machine like pneumatic, hydraulic, multi-point, multi-spindle, roll forming, swaging, index table type, etc. We also make dual head, triple head & CNC riveting machines. We provide machines with all different tool profiles and accessories like pressure pad, sliding fixture, tool locking device, etc. All our Riveting machines are equipped with a controller having a PLC & HMI to display stroke counter, machine errors, warning for tool life, password protection for settings, etc. We also provide Riveting Machine with process monitoring & control to measure the force, stroke, rivet height before & after riveting and rivet presence, etc. This ensures that utmost product quality is maintained & any problems in Rivet or Part Quality is identified immediately.

Orbital Riveting Machine:
  • Over 12,000 installations across the world
  • Market leader in India
  • Low maintenance & reliable
  • Experienced service back up
  • Rigid & Robust construction withstanding
  • heavy abuse
  • Innovative process monitoring

 

Technical Details:
MODELS35812012 H016 H020 H
Max Capacity
(38 kg/mm 2 ) [mm]
36812121620
Stroke** [mm]0 - 300 - 300 - 450 - 450 - 450 - 450 - 45
Rated Power [kW]0.180.370.751.22.74.55.9
Air Pressure [bar]2 - 62 - 62 - 62 - 6---
Oil Pressure [bar]----0-500-800-120
Shut Height
Max + (A) [mm]
140180225250250260290


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Pneumatic Riveting Machine
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Approx.
Rs 1.25 Lakh
Per Unit

Pneumatic Riveting Machine

Product Details:
Air Source Pressure0.8-1MPa
Rotation Speed1000rpm
Stroke35mm
Voltage380V
We are the Market Leaders in Pneumatic Riveting Machines & sell more than 400 machines per year world wide. We manufacture every type of riveting machine like pneumatic, hydraulic, multi-point, multi-spindle, roll forming, swaging, index table type, etc. We also make dual head, triple head & CNC riveting machines. We provide machines with all different tool profiles and accessories like pressure pad, sliding fixture, tool locking device, etc. All our Riveting machines are equipped with a controller having a PLC & HMI to display stroke counter, machine errors, warning for tool life, password protection for settings, etc. We also provide Riveting Machine with process monitoring & control to measure the force, stroke, rivet height before & after riveting and rivet presence, etc. This ensures that utmost product quality is maintained & any problems in Rivet or Part Quality is identified immediately.

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Process Monitoring Riveting Machine
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Process Monitoring Riveting Machine

Product Details:
Air Source Pressure0.8-1MPa
Rotation Speed1000rpm
Stroke35mm
Voltage380V
Contents for Process Monitoring:
  • Strain Gauge which converts the machine frame deflection to applied force.
  • Potentiometer to check the riveting machine stroke.
  • HMI with provision for display for stroke and riveting force.
  • Digital Pressure Switch for inlet air to avoid any wrong riveting due to low and high pressure

 

Advantages of Process Monitoring System

  • We can measure the actual stroke and actual applied force for riveting operation to avoid any process variation which affects the riveting quality.
  • We can detect the wrong length and rivet missing by defining the load start point.
  • We can detect the wrong riveting by defining the stroke value range and force value range.
  • Machine will not run if the inlet pressure is not between the set values this can reduced the rejection percentages.

 

Working of Process Monitoring (Load/Stroke)
Load Starting Point:

  • The system checks the point at which load is exerted on the rivet. This is for rivet height check. The rivet height should be between highest and lowest rivet height. If it is between this value, the rivet is O.K or else the rivet not o.k. alarm is raised.
  • The buzzer blows and message is displayed in the alarm window.


Load/Stroke Table:

  • This table is on the load/ stroke value screen. Refer HMI screens. The table has four load / stroke values logged during the process. The present actual value and peak load and peak stroke value obtained during the process. These values are logged during process and resets at initiation of next cycle start.

 

The 4 values in the table are logged as follows.

  • Load starting point
  • Intermediate load value with corresponding stroke value.
  • Stroke corresponding to peak load.
  • Load corresponding to peak stroke.


If the peak load and peak stroke values logged during the riveting process are beyond the peak load and peak stroke limits in the user settings screen, the riveting is rejected and red indication of riveting not o.k glows on the operator station with a alarm message on HMI alarm screen. This alarm is reset by re-arm switch on operator station. If the logged peak load and peak stroke are within the set limit, the riveting is accepted with green indication of Riveting O.K on operator panel and part o.k. count is incremented by 1.

 


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Spin Riveting Machine
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Approx.
Rs 1.25 Lakh
Per Unit

Spin Riveting Machine

Product Details:
BrandOrbital
Electric CurrentAC
Frequency15KHZ
Voltage90-265V
Weight1000Kg
Orbital bench spin riveting machine is precision engineered to ensure that they will perform with unfailing speed, accuracy & consistent repeatability. Quiet electric motors drive the silent orbital movement of the tool holder. The same machine, using suitable tools can flare, flange, join & swage. Pressure for head forming is generated by either pneumatic or hydraulic power & is fully adjustable. Stepless adjustment of riveting force, time, stroke & speed allows the machine to perform on a wide variety of applications.

Applications:
  • The spin riveting machine can be used for a range of jobs from freely swiveling joints to clamped, torque resisting joints.
  • Rollers
  • Bakelite-metal assembly
  • Bicycle parts
  • Chain assembly
  • Fans
  • Clutch /brake liners
  • Toys
  • Electronics/Electrical parts
  • Castors
  • Business machine
  • Hand tools
  • Automobile / Auto electricals
  • Switch gear
  • Surgical instruments
  • Baggage
  • Locks
  • Typewriters


Applications:
  • Application in Automobile Industry:
  • Tie Rod Ball Joint Assly.
  • Clutch Plate Assly.
  • Horn
  • Thermostat Housing Assly.
  • Power Windows
  • Gas Connector

Application in Electrical Industry:
  • Electrical Contact
  • Capacitor Cap
  • Switch Gear Part
  • Body of Harting Connector
  • Capacitor Cap

 

Technical Specifications:

ModelsRiveting capacity
(M.S. 38 Kg/mm² U.T.S)
(mm)
Throat depth
(mm)
Shut height (Max)
(mm)
Stroke Adjustable (mm)Cycle time Adjustable
(mm)
Over all
dim.
(mm)
Motor 3 Ø 415 VAir Pressure
Model – 00331102000-300-9.9 Sec.470x400x8600.25 HP (0.18 Kw)3-7 Kg/cm²
Model -00561101800-300-9.9 Sec.470x400x8600.5 HP (0.37 Kw)3-7 Kg / cm²
Model -00881402250-450-9.9 Sec.570x525x11001 HP (0.75 Kw)3-7 Kg/cm²
Model -012122002800-450-9.9 Sec.625x585x13251.5 HP(1.2 Kw)3-7 Kg/cm²
Model -016-H162252200-450-9.9 Sec.540x615x13756.0 HP (4.5 Kw) Including Power Pack0-80 Kg/cm² (Hydraulic Pressure)

 


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CNC Riveting Machine
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CNC Riveting Machine

Product Details:
BrandOrbital
TypeCNC Radial Riveting Machine
Machine size1850*1350*1840mm
ConditionNew
Riveting capacity2-6mm solid rivet
We are the Market Leaders in Riveting Machines & sell more than 400 machines per year world wide. We manufacture every type of riveting machine like pneumatic, hydraulic, multi-point, multi-spindle, roll forming, swaging, index table type, etc. We also make dual head, triple head & CNC riveting machines. We provide CNC Riveting Machines with X, Y & Z programmable servo drives.

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Radial Riveting Machine
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Radial Riveting Machine

We are the Market Leaders in Riveting Machines & sell more than 400 machines per year world wide. We manufacture every type of riveting machine like pneumatic, hydraulic, multi-point, multi-spindle, roll forming, swaging, index table type, etc. We also make dual head, triple head & CNC riveting machines. We provide both Pneumatic & Hydraulic Radial Riveting Machine upto ??16 mm solid MS rivets. We provide machines with all different tool profiles and accessories like pressure pad, sliding fixture, tool locking device, etc. All our Riveting machines are equipped with a controller having a PLC & HMI to display stroke counter, machine errors, warning for tool life, password protection for settings, etc.We also provide Riveting Machine with process monitoring & control to measure the force, stroke, rivet height before & after riveting and rivet presence, etc. This ensures that utmost product quality is maintained & any problems in Rivet or Part Quality is identified immediately.

Radial forming:
  • Radial forming generates a rose-petal path, as a result a gentle
  • deformation with excellent surface structure is achieved with the
  • least possible force.

Advantages
  • Low transverse forces allow simple fixturing without the need for rigid clamping.
  • Minimum friction and little heat development result in excellent riveted finish because the tool does not itself rotate.
  • Recommended for hard rivet materials, as the deformation of the material is a bit softer, thus reducing the risk of cracks.

 

RADIAL RIVETING MACHINE:

  • Riveting unit with drive motor
  • Robust frame
  • Easy Vertical adjustment using a handle
  • Machine controller includes riveting time control, part counter, LCD screen, parameters protected by password & raises alarms for preventive maintenance
  • Two hand push button / foot switch actuation
  • Precise stroke control (least count 0.04 mm)
  • Filter, regulator & lubrication unit for pneumatic systems & hydraulic power pack for hydraulic systems

 

Technical Details:

MODELSR006R008R012R016 H
Max Capacity (38 kg/mm 2 ) [mm]681216
Stroke** [mm]0-300-450-450-75
Rated Power [kW]0.370.751.24.5
Air Pressure [bar]2-62-62-6-
Oil Pressure [bar]---0-80
Shut Height Max [mm]180225250260
Throat Depth [mm]110140200200

 


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Hydraulic Riveting Machine
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Approx.
Rs 3.6 Lakh
Per Unit

Hydraulic Riveting Machine

Product Details:
Air Source Pressure0.5-0.9MPa
Power0.75kW
Rotation Speed960rpm
Stroke40mm
We are the market leaders in Hydraulic Riveting Machines & sell more than 400 machines per year world wide. We manufacture every type of riveting machine like pneumatic, hydraulic, multi-point, multi-spindle, roll forming, swaging, index table type, etc. We also make dual head, triple head & CNC riveting machines. Hydraulic Riveting Machines can rivet upto ??20 mm solid MS rivets. All our Riveting machines are equipped with a controller having a PLC & HMI to display stroke counter, machine errors, warning for tool life, password protection for settings, etc. We provide machines with all different tool profiles and accessories like pressure pad, sliding fixture, tool locking device, etc.

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Dual Head Riveting Machine
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Dual Head Riveting Machine

Product Details:
ConditionNew
Hydraulic Pressure12Mpa
Motor Power5.5kW
Weight Of Machine1350kg
This riveting machinery performs riveting operation on both ends of rivet pin at the same time. Thus it gives almost two times out put as compared to standard machine. The typical jobs for this riveting machines are watch strap rivet, conveyor pin rivet, door hinge pin riveting etc.

Applications:
  • Application in Automobile Industry:
  • Tie Rod Ball Joint Assly.
  • Clutch Plate Assly.
  • Horn
  • Thermostat Housing Assly.
  • Power Windows
  • Gas Connector

Application in Electrical Industry:
  • Electrical Contact
  • Capacitor Cap
  • Switch Gear Part
  • Body of Harting Connector
  • Capacitor Cap

Application in Other Industry:
  • Bicycle Industry
  • Chain Sprocket
  • Power Generator Industry
  • Cam Shaft
  • Hand Tool Industry
  • Crimping Tool
  • Domestic Appliance Industry
  • Motor Assly. of Washing Machine
  • Gem / Jewellry Industry
  • Buffing / Polishing Brush

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